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Productivity plateau?
Recent Assembly Improvement
Recent Assembly Improvement
I study and improve manufacturing processes to eliminate 8 wastes
Defects
Overproduction
Waiting
Non-Utilized Talent
Transport
Inventory
Motion
Extra Processing
In this project I reduced Waiting, Non-Utilized Talent, Transport, Inventory, Motion, and Extra Processing to achieve more than 2x Productivity improvement (Output divided by Labor).
This improvement freed up one employee (FTE) to go help in another backlogged department! Go see the Breakdown
Proven Results Across the Region:
Proven Results Across the Region:
100+ manufacturing jobs saved
Turned failing plant into $1B acquisition
$200K+ in monthly quality savings delivered
60%+ throughput increases
100+ manufacturing jobs saved
Turned failing plant into $1B acquisition
$200K+ in monthly quality savings delivered
60%+ throughput increases
Partnering to keep Northeast Ohio's manufacturing base strong and competitive.
Partnering to keep Northeast Ohio's manufacturing base strong and competitive.
Cleveland • Akron • Canton
Cleveland • Akron • Canton
Aurora • Solon • Twinsburg • Hudson • Streetsboro • Chagrin Falls
Aurora • Solon • Twinsburg • Hudson • Streetsboro • Chagrin Falls
Northeast Ohio Manufacturing Excellence
Northeast Ohio Manufacturing Excellence
Serving Cleveland-area manufacturers including Solon, Euclid, Twinsburg, Bedford, Streetsboro, Macedonia, and Aurora with innovative Lean Six Sigma process improvements.
Step changes, not slow improvements. Modern solutions that deliver breakthrough results in days or weeks, not months or years.
While others improve incrementally, we can innovate immediately. Same destination in half the time.
Choosing Innovation over Incremental Improvements.
Choosing Innovation over Incremental Improvements.
Any of the other Northeast Ohio Process Improvement Professionals will happily come in and help you find a kaizen path toward 1% gains, take a bow, and leave. Kaizen is meant to be organic and easy; normal everyday stuff. Don't pay for kaizen. Today your US Manufacturing company needs more than 1% improvement.
Toyota's breakthrough performance came from systematic innovation under competitive pressure, not gradual optimization of existing processes. They're best known today for excellence through kaizen because of the foundation of innovation laid 80 years ago.
Modern competitive pressures require modern solutions. Sometimes incremental improvement isn't enough.
Manufacturing problems solved with step changes, not minor savings.
Manufacturing problems solved with step changes, not minor savings.
For results that compound and skyrocket, rather than plateau.
For results that compound and skyrocket, rather than plateau.
Our Most Dramatic Result Proves We Can Accomplish Anything :
Our Most Dramatic Result Proves We Can Accomplish Anything :
🔩 New parts taking 10+ Minutes to Find and Identify
🔩 New parts taking 10+ Minutes to Find and Identify
--> Reduced to seconds with NEW Inventory Management & Part Identification Methods
📉 Employee Turnover as high as 267%
📉 Employee Turnover as high as 267%
--> Stabilized workforce through process & design improvements + enhanced communications
💸 Negative Earnings
💸 Negative Earnings
--> Transformed 9 months of uncontrollable losses to +29% EBT and a company sale with valuation exceeding $1 Billion
Who would bother? At a plant with 267% employee turnover and 9 months of losses, we delivered $954,000/week profitability in under 90 days.
Proudly serving Northeast Ohio manufacturers in Chagrin Falls, Bainbridge, Solon, Aurora, Twinsburg, Hudson, and Streetsboro, Ohio.
Proudly serving Northeast Ohio manufacturers in Chagrin Falls, Bainbridge, Solon, Aurora, Twinsburg, Hudson, and Streetsboro, Ohio.
See if we are a good fit - call (330)732-5744 or send a note via the Inquiry Form
Step Changes Win Wars
Step Changes Win Wars
While competitors are slicing seconds from processes through kaizen events, we're building you 2025 solutions that make their improvements irrelevant. We believe the best continuous improvement strategy is immediate innovation.
Traditional firms can coast on decades of recognition.
I compete with speed, innovation, and huge, measurable outcomes.
Your operational challenges get my complete focus, because my reputation depends entirely on your success.
Ready to Transform Your Operations?
Ready to Transform Your Operations?
See exactly where you're losing money and how to fix it.
See exactly where you're losing money and how to fix it.
Or take the free online assessment for an instant estimate.
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